What is the pipeline all-position automatic welder?
Pipeline all-position automatic welding machine refers to the pipeline does not move, welding position of the welding gun from zero to 360 degrees (or 180 degrees) rotation, mainly used for pipeline installation site (such as field long-distance pipeline installation, industrial pipeline installation, etc.).
Pipeline all-position automatic welder is divided into pipeline internal welder and pipeline all-position external welder.
I. PIPE INTERNAL WELDING MACHINE
With the continuous increase of pipeline conveying distance and conveying pressure, especially the development of large diameter and high-steel pipeline construction in recent years, higher and higher requirements are put forward for pipeline welding construction equipment. Manual arc welding and flux-cored wire semi-automatic welding construction equipment alone, it is difficult to meet the requirements of high quality and high efficiency.
Considering the comprehensive factors of quality and efficiency, the adoption of highly efficient automatic welding equipment and machine for construction can not only ensure the quality of root welding, but also greatly improve the welding efficiency, laying a solid foundation for the development of pipeline construction toward the direction of automation.
The full position automatic welding equipment of pipeline has the advantages of fast metal deposition, fast welding speed, low welding material consumption, few constructors and good consistency of welding parameters.
Technical Parameter
| Model | HGN2/36/40/48/56-6/8H |
| Suitable diameter | Φ508mm~Φ1422mm |
| Number of welding units | 6,8(Tube diameter determination) |
| Walking speed | 0~60m/min |
| Maximum climbing ability | ≤ 30°(can change) |
| Maximum through elbow | ≤ 10° |
| Welding time | ≤ 120S |
| Wire diameter | Φ0.9~1.2mm |
| Rated working pressure | 1.0Mpa |
| Rated working pressure | DC24V |
| Adaptive altitude | 0 ～ 3500m |
II. PIPE ALL-POSITION EXTERNAL WELDING MACHINE
WQ-III all-position welding machine is suitable for welding the inside and outside walls of pipelines. Widely used in ship, bridge, locomotive, steel structure, petrochemical and other industries, suitable for all kinds of structural welding, such as: steel plate, rib plate, cross parts welding, box girder welding.
Major Component
Technical Parameter
| Items | Parameter | Note |
| Tractor | Power supply | AC 220V | |
| Size | 240×330×310 | W×L×H |
| Weight | 16Kg | Including swinger |
| Moving mode | Four-wheel drive | Magnet-wheel |
| Walking speed | 0∼700mm/min | |
| Swing motor | DC24V 18RPM | |
| Adjustable range of welding gun | Up and down | |
| Before and after | 85mm |
| Operating Angle adjustment range | 360° |
| Carry out Angle adjustment range | ０° |
| Control | Operating function | Swing mode |  |
| Swing speed | ０-10ＲＰＭ(Show with scale) |
| Swing scope | ０-±10°(Show with scale) |
| Left and right residence time adjustment | ０-２S(Show with scale) |
| Central range of movement | ０-±８° |
| Inching wire feeding | |
| Walking starts/stops | |
| Welding current/voltage control | |
| Choice of walking direction | |
| Walking speed regulation | 0∼1000mm/min(Show with scale) |
| Welding/non-welding options | |
Product Photos
Product Tags:
|
|
Pipe All Position Automatic Orbital Welding Machine for Pipeline Construction Images
|
